Magnetic Components based on Adaptive CCM Technology at APEC – Booth# 653 –

Exxelia will exhibit innovative ranges of wound magnetic components at 2017 Applied PowerElectronics Conference, Tampa, FL, from March 27-30. Notable at Exxelia’s booth #623, will be products based on the highly customizable Chameleon Concept Magnetics (CCM) Technology. The CCM technology adapts to ...


Exxelia will exhibit the CCM series during the Applied Power Electronics Conference at Exxelia’s booth #623 from March 27-30, 2017 in Tampa, FL.

Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint.

Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204).

The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10.

CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.  Component materials meet UL 94-V0 rating.

Exxelia can evaluate losses and related temperature rise thanks to an in-depth knowledge of CCM technology. Thermal resistance data is available for each package size. Exxelia can also manufacture products in CCM technology according to MIL-STD-981.

Published on 06 Mar 2017 by Marion Van de Graaf

NEW ENTITY, EXXELIA MAGNETICS

This is an internal merger of two innovative, professional and complementary companies both designer and manufacturer of high-end would magnetic components, which have a history of successfully working together for a year. Exxelia Magnetics will have greater scale, breadth and capabilities to compete more effectively in the global marketplace. Exxelia Microspire Microspire was founded in 1978 and became part of Exxelia Group in 2008. Exxelia Microspire has been designing, developing and manufacturing wound components for over 35 years: transformers and inductors, electro-magnets, rotors and stators. Exxelia Microspire has several manufacturing sites, notably newly located low production cost facilities offering competitive solutions. Exxelia Microspire’s know-how includes standard winding technologies: linear (in RM, ETD, EP, EFD, ER, EQ and other formats) and toroid. For harsh environment applications with shock, vibration, and high temperature issues, Microspire offers innovative specific technologies including SESI, TT and CCM. Exxelia Microspire’s qualified technologies, clearly defined design rules and industrial organization provide the platform on which it is able to offer its customers optimal solutions. Exxelia N'Ergy Exxelia N’Ergy (ex N’Ergy) was acquired in 2015 by Exxelia Group.  Exxelia N’Ergy designs and manufactures passive specific electromagnetic components in small and medium range: Transformers, Chokes, Sensors (tachometer, gyros, …), Electromagnets.

Exxelia at IMS

Ultra low ESR, high RF power and high self-resonant frequency The NHB series is a complete range of MLCC based on NPO dielectric material providing a very high Self Resonant Frequency and limiting the parasite Parallel Resonant Frequencies. The series is available in 1111 size with capacitance ranging from 0. 3pF to 100pF. NHB series offers excellent performance for RF power applications at high temperature up to 175°C and at 500 VDC. The lowest ESR is obtained by combining highly conductive metal electrodes and proprietary of new NPO low loss rugged dielectrics. NHB series particularly fits for high power and high frequency applications such as: cellular base station equipment, broadband wireless service, point to point / multipoint radios and broadcasting equipment. Typical circuit applications: impedance matching, bypass, feedback, tuning, coupling and DC blocking. 100% invar tuning screws with self-locking system   Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High Q Factor Dielectric Resonators in large batches Dielectric resonators are designed to replace resonant cavities in microwave functions such as filters and oscillators. Exxelia with the support of ESA and CNES developed the E7000 series that provides a narrow bandwidth with smaller size. E7000 is Ba-Mg-Ta materials based that combines an ultra-high Q-factor and the possibility to get all the temperature coefficients upon request. E7000 features the high-performance requested for space use in the frequency range from 5 to 32 GHz, and guarantees up to Qxf > 250 000 at 10GHZ. Being one of the few manufacturers producing its own raw materials, Exxelia perfectly masters the production of dielectric resonators. Induced by the success of this new range, the company is now able to provide larger batches (up to 20kg of powder) of its E7000 series while keeping the exact same product properties, resulting in opportunities for cost-effective volume fabrication.

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